PIPEFITTING NC II – TESDA COURSE MODULE

TESDA TRAINING REGULATIONS FOR PIPEFITTING NC II COURSE

The TESDA Course in Pipefitting NC II consists of competencies that a person must achieve to enable him to cut, bevel and / or thread pipes, install overhead and underground piping system, fabricate support and hangers and perform tack welding.

This Qualification is packaged from the competency map of Construction sector.

A student who has achieved this TESDA Course in PIPEFITTING NC II is competent to be:

• Pipe fitter

TRAINEE ENTRY REQUIREMENTS

This section specifies the qualifications of trainees and educational experience. Other requirements like health and physical requirements are also stated. Passing entry written examinations may also be indicated if necessary.

• Can communicate both oral and written
• Can perform basic mathematical computation
• Good moral character; and
• Physically and mentally fit

PIPEFITTING NC II – TRAINING AND REGULATION MODULE

Course Title: PIPEFITTING NC II
Level: NC II
Nominal Training Duration :

(Basic Competency) 18 Hours
(Common Competency) 24 Hours
(Core Competency) 160 Hours

Total Duration: 202 Hours

This course is designed to enhance the knowledge, skills and attitude in pipefitting in accordance with industry standards. It covers the basic, common and core competencies required for pipefitter to demonstrate.

COMPETENCIES REQUIRED IN PIPEFITTING NC II

To obtain this TESDA course in PIPEFITTING NC II, all units prescribed for this qualification must be achieved.

These units of competency comprising this qualification include the following:

UNIT CODE	CORE COMPETENCIES (160 Hours)
CON713340	Cut, bevel and / or thread pipes
CON713341	Install overhead piping system
CON713342	Install underground piping system
CON713343	Perform tack welding
UNIT CODE	COMMON COMPETENCIES (24 Hours)
CON931201	Prepare construction materials and tools
CON311201	Observe procedures, specifications and manuals of instruction
CON311202	Interpret technical drawings and plans
CON311203	Perform mensurations and calculations
CON311204	Maintain tools and equipment
UNIT CODE	BASIC COMPETENCIES (18 Hours)
500311105	Participate in workplace communication
500311106	Work in a team environment
500311107	Practice career professionalism
500311108	Practice occupational health and safety procedures

This section gives the details and contents of the units of competency required in PIPEFITTING NC II. These units of competency are categorized into basic, common and core competencies.

CORE COMPETENCIES

his section gives the details of the contents of the core units of competency required in PIPEFITTING NC II.

UNIT OF COMPETENCY: CUT, BEVEL AND / OR THREAD PIPES
UNIT CODE : CON713340

This unit covers the knowledge, skill and attitudes required to cut and bevel pipes

1. Plan and prepare for work
   • Blueprint is secured and interpreted according to job specifications
   • Occupational health and safety standards and other regulatory requirements are identified and complied with
   • Personal protective equipment is selected and used following job requirements
   • Material take-off is estimated according to job specifications
2. Prepare and lay-out pipes
   • Material take-off is prepared following company standard operating procedures (SOP)
   • Materials, tools and equipment are secured following company standard operating procedure.
   • Marked and measured pipes are checked according to job specifications
3. Cut, bevel and thread pipes
   • Cutting procedure is performed following job specifications
   • Beveling and grinding procedure is performed following job specifications
     Threading of pipe is performed, as specified
   • Joint preparation procedure is performed following job requirements
4. Perform housekeeping
   • Waste materials are disposed following occupational health and safety standards
   • Unused materials are returned to storage area following company SOP
   • Completion report is prepared and submitted to personnel following company SOP.

UNIT OF COMPETENCY: INSTALL AND FIT-UP UNDERGROUND PIPING SYSTEM
UNIT CODE : CON713342

This unit covers the knowledge, skills and attitude required to install and fit-up underground piping system

1. Plan and prepare for work
   • Blueprint is secured and interpreted according to job specifications
   • Occupational health and safety standards and other regulatory requirements are identified and complied with
   • Personal protective equipment is selected and used following job requirements
2. Prepare materials, tools and equipment
   • Materials, tools and equipment are identified following job specifications
   • Materials, tools and equipment are secured following company standard operating procedure (SOP)
3. Install and fit-up underground piping system
   • Erection of piping is monitored and checked according to piping plan
   • Deviation from the piping plan is noted and reported to appropriate personnel
   • Fit-up procedure is performed following job specifications
4. Perform housekeeping
   • Waste materials are disposed following occupational health and safety standards
   • Unused materials are returned to storage area following company SOP
   • Completion report is prepared and submitted to personnel following company SOP.

UNIT OF COMPETENCY: INSTALL AND FIT-UP OVERHEAD PIPING SYSTEM
UNIT CODE : CON713341

This unit covers the knowledge, skills and attitude required to install and fit-up overhead piping system.

1. Plan and prepare for work
   • Blueprint is secured and interpreted according to job specifications
   • Occupational health and safety standards and other regulatory requirements are identified and complied with
   • Personal protective equipment is selected and used following job requirements
2. Prepare materials, tools and equipment
   • Materials, tools and equipment are identified following job specifications
   • Materials, tools and equipment are secured following company standard operating procedure (SOP)
3. Install and fit-up overhead piping system
   • Erection of piping is monitored and checked according to piping plan
   • Deviation from the piping plan is noted and reported to appropriate personnel
   • Fit-up procedure is performed following job specifications
4. Perform housekeeping
   • Waste materials are disposed following occupational health and safety standards
   • Unused materials are returned to storage area following company SOP
   • Completion report is prepared and submitted to personnel following company SOP.

UNIT OF COMPETENCY: PERFORM TACK WELDING
UNIT CODE : CON713343

This unit covers the knowledge, skills and attitude required to perform tack welding.

1. Prepare welding materials and tools
   • Work instruction is secured and interpreted according to job specifications
   • Occupational health and safety standards are identified and complied with
   • Company regulatory requirements are identified in line with job requirements
   • Personal protective equipment is selected and used following job requirements
   • Welding materials and tools are identified as per specifications
2. Set-up welding equipment
   • Company regulatory requirements are complied with in line with job requirements
   • Welding materials, tools and equipment are prepared as per standard operating procedures (SOP)
   • Welding equipment set-up procedure is performed as per manufacturer’s recommendations
3. Perform tack welding
   • Tack welding procedure is performed following job specifications
   • Visual check-up procedure is performed following job specifications
4. Perform housekeeping
   • Waste materials are disposed following occupational health and safety standards
   • Unused materials are returned to storage area following company SOP
   • Completion report is prepared and submitted to personnel as per SOP.

COMMON COMPETENCIES

UNIT OF COMPETENCY: PREPARE CONSTRUCTION MATERIALS AND TOOLS
UNIT CODE : CON931201

This unit covers the knowledge, skills and attitudes on identifying, requesting and receiving construction materials and tools based on the required performance standards.

1. Identify materials and tools
   • Materials are listed as per job requirements
   • Quantity and description of materials conform with the job requirements
   • Tools and accessories are identified according to job requirements
2. Requisition equipment, materials and tools
   • Materials and tools needed are requested according to the list prepared
   • Request is done as per company standard operating procedures (SOP)
   • Substitute materials and tools are provided without sacrificing cost and quality of work
3. Receive and inspect materials
   • Materials and tools issued are inspected as per quantity and specification
   • Tools, accessories and materials are checked for damages according to enterprise procedures
   • Materials and tools are set aside to appropriate location nearest to the workplace

UNIT OF COMPETENCY: OBSERVE PROCEDURES, SPECIFICATIONS AND MANUALS OF INSTRUCTIONS
UNIT CODE : CON311201

This unit covers the knowledge, skills and attitudes on identifying, interpreting, applying services to specifications and manuals and storing manuals.

1. Identify and access specification/manuals
   • Appropriate manuals are identified and accessed as per job requirements
   • Version and date of manual are checked to ensure that correct specification and procedures are identified
2. Interpret manuals
   • Relevant sections, chapters of specifications/manuals are located in relation to the work to be conducted
   • Information and procedure in the manual are interpreted in accordance with industry practices
3. Apply information in manual
   • Manual is interpreted according to job requirements
   • Work steps are correctly identified in accordance with manufacturer’s specification
   • Manual data are applied according to the given task
   • All correct sequencing and adjustments are interpreted in accordance with information contained on the manual or specifications
4. Store manuals
   • Manual or specification is stored appropriately to prevent damage, ready access and updating of information when required in accordance with company requirements

UNIT OF COMPETENCY: INTERPRET TECHNICAL DRAWINGS AND PLANS
UNIT CODE : CON311202

This unit covers the knowledge, skills and attitudes in analyzing and interpreting symbols, data and work plan based on the required performance standards.

1. Analyze signs, symbols and data
   • Technical plans are obtained according to job requirements
   • Signs, symbols and data are identified according to job specifications
   • Signs symbols and data are determined according to classification or as appropriate in drawing
2. Interpret technical drawings and plans
   • Necessary tools, materials and equipment are identified according to the plan
   • Supplies and materials are listed according to specifications
   • Components, assemblies or objects are recognized as required
   • Dimensions are identified as appropriate to the plan
   • Specification details are matched with existing/available resources and in line with job requirements
   • Work plan is drawn following the specifications
3. Apply freehand sketching
   • Where applicable, correct freehand sketching is produced in accordance with the job requirements

UNIT OF COMPETENCY: PERFORM MENSURATIONS AND CALCULATIONS
UNIT CODE : CON311203

This unit covers the knowledge, skills and attitudes on identifying and measuring objects based on the required performance standards.

1. Select measuring instruments
   • Object or component to be measured is identified, classified and interpreted according to the appropriate regular geometric shape
   • Measuring tools are selected/identified as per object to be measured or job requirements
   • Correct specifications are obtained from relevant sources
   • Appropriate measuring instruments are selected according to job requirements
   • Alternative measuring tools are used without sacrificing cost and quality of work
2. Carry out measurements and calculations
   • Accurate measurements are obtained according to job requirements
   • Alternative measuring tools are used without sacrificing cost and quality of work
   • Calculation needed to complete work tasks are performed using the four basic process of addition (+), subtraction (-), multiplication (x) and division (/) including but not limited to: trigonometric functions, algebraic computations
   • Calculations involving fractions, percentages and mixed numbers are used to complete workplace tasks
   • Numerical computation is self-checked and corrected for accuracy
   • Instruments are read to the limit of accuracy of the tool
   • Systems of measurement identified and converted according to job requirements/ISO
   • Workpieces are measured according to job requirements

UNIT OF COMPETENCY: MAINTAIN TOOLS AND EQUIPMENT
UNIT CODE : CON311204

This unit covers the knowledge, skills and attitudes on checking condition, performing preventive maintenance and storing of tools and equipment based on the required performance standards.

1. Check condition of tools and equipment
   • Materials, tools and equipment are identified according to classification and job requirements
   • Non-functional tools and equipment are segregated and labeled according to classification
   • Safety of tools and equipment are observed in accordance with manufacturer’s instructions
   • Condition of PPE are checked in accordance with manufacturer’s instructions
2. Perform basic preventive maintenance
   • Appropriate lubricants are identified according to types of equipment
   • Tools and equipment are lubricated according to preventive maintenance schedule or manufacturer’s specifications
   • Measuring instruments are checked and calibrated in accordance with manufacturer’s instructions
   • Tools are cleaned and lubricated according to standard procedures
   • Defective instruments, equipment and accessories are inspected and replaced according to manufacturer’s specifications
   • Tools are inspected, repaired and replaced after use
   • Work place is cleaned and kept in safe state in line with OHSA regulations
3. Store tools and equipment
   • Inventory of tools, instruments and equipment are conducted and recorded as per company practices
   • Tools and equipment are stored safely in appropriate locations in accordance with manufacturer’s specifications or company procedures

BASIC COMPETENCIES

UNIT OF COMPETENCY : PARTICIPATE IN WORKPLACE COMMUNICATION
UNIT CODE : 500311105

This unit covers the knowledge, skills and attitudes required to gather, interpret and convey information in response to workplace requirements.

1. Obtain and convey workplace information
   • Specific and relevant information is accessed from appropriate sources
   • Effective questioning, active listening and speaking skills are used together and convey information
   • Appropriate medium is used to transfer information and ideas
   • Appropriate non- verbal communication is used
   • Appropriate lines of communication with supervisors and colleagues are identified and followed
   • Defined workplace procedures for the location and storage of information are used
   • Personal interaction is carried out clearly and concisely
2. Participate in workplace meetings and discussions
   • Team meetings are at ended on time
   • Own opinions are clear expressed and those of others are listened to without interruption
   • Meeting inputs are consistent with the meeting purpose and established protocols
   • Workplace interactions are conducted in a courteous manner
   • Questions about simple routine workplace procedures and matters concerning working conditions of employment are asked and responded to.
   • Meetings outcomes are interpreted and implemented
3. Complete relevant work related documents
   • Range of forms relating to conditions of employment are completed accurately and legibly
   • Workplace data is recorded on standard workplace forms and documents
   • Basic mathematical processes are used for routine calculations
   • Errors in recording information on forms/documents are identified and properly acted upon
   • Reporting requirements to supervisor are completed according to organizational guidelines

UNIT OF COMPETENCY : WORK IN TEAM ENVIRONMENT
UNIT CODE : 500311106

This unit covers the skills, knowledge and attitudes to identify role and responsibility as a member of a team.

1. Describe team role and scope
   • The role and objective of the team is identified from available sources of information
   • Team parameters, reporting relationships and responsibilities are identified from team discussions and appropriate external sources.
2. Identify own role and responsibility within team
   • Individual role and responsibilities within the team environment are identified.
   • Roles and responsibility of other team members are identified and recognized.
   • Reporting relationships within team and external to team are identified.
3. Work as a team member
   • Effective and appropriate forms of communications used and interactions undertaken with team members who contribute to known team activities and objectives.
   • Effective and appropriate contributions made to complement team activities and objectives, based on individual skills and competencies and workplace context.
   • Observed protocols in reporting using standard operating procedures.
   • Contribute to the development of team work plans based on an understanding of team’s role and objectives and individual competencies of the members.

UNIT OF COMPETENCY : PRACTICE CAREER PROFESSIONALISM
UNIT CODE : 500311107

This unit covers the knowledge, skills and attitudes in promoting career growth and advancement.

1. Integrate personal objectives with organizational goals
   • Personal growth and work plans are pursued towards improving the qualifications set for the profession
   • Intra- and interpersonal relationships is are maintained in the course of managing oneself based on performance evaluation
   • Commitment to the organization and its goal is demonstrated in the performance of duties
2. Set and meet work priorities
   • Competing demands are prioritized to achieve personal, team and organizational goals and objectives.
   • Resources are utilized efficiently and effectively to manage work priorities and commitments
   • Practices along economic use and maintenance of equipment and facilities are followed as per established procedures
3. Maintain professional growth and development
   • Trainings and career opportunities are identified and availed of based on job requirements
   • Recognitions are sought/received and demonstrated as proof of career advancement
   • Licenses and/or certifications relevant to job and career are obtained and renewed

UNIT OF COMPETENCY : PRACTICE  OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
UNIT CODE : 500311108

This unit covers the outcomes required to comply with regulatory and organizational requirements for occupational health and safety.

1. Identify hazards and risks
   • Safety regulations and workplace safety and hazard control practices and procedures are clarified and explained based on organization procedures
   • Hazards/risks in the workplace and their corresponding indicators are identified to minimize or eliminate risk to co-workers, workplace and environment in accordance with organization procedures
   • Contingency measures during workplace accidents, fire and other emergencies are recognized and established in accordance with organization procedures
2. Evaluate hazards and risks
   • Terms of maximum tolerable limits which when exceeded will result in harm or damage are identified based on threshold limit values (TLV)
   • Effects of the hazards are determined
   • OHS issues and/or concerns and identified safety hazards are reported to designated personnel in accordance with workplace requirements and relevant workplace OHS legislation
3. Control hazards and risks
   • Occupational Health and Safety (OHS) procedures for controlling hazards/risks in workplace are consistently
     followed
   • Procedures for dealing with workplace accidents, fire and emergencies are followed in accordance with organization OHS policies
   • Personal protective equipment (PPE) is correctly used in accordance with organization OHS procedures and practices
   • Appropriate assistance is provided in the event of a workplace emergency in accordance with established organization protocol
4. Maintain OHS awareness
   • Emergency-related drills and trainings are participated in as per established organization guidelines and procedures
   • OHS personal records are completed and updated in accordance with workplace requirements

DEFINITION OF TERMS

• Bevel – Refers to an angle between one line or surface another line on surface or the horizontal, when the angle is not a right angle
• Competency – Is the application of knowledge, skills and attitudes to perform work activities to the standard expected in the workplace
• Certification Refers to the process of verifying and validating competencies of a person through assessment.
• Element Refers to the building blocks of a unit of competency. It describes in outcome terms the functions that a person who works in a particular area of work is able to perform.
• Evidence Guide It is a guide for assessment that provides information on critical aspects of competency, underpinning knowledge, underpinning skills, resource implications, context of assessment and assessment method.
• Flanged pipe Is a pipe with flanges at the ends; can be bolted end-to-end to another pipe
• Philippine TVET Qualification Framework Refers to a comprehensive, nationally consistent framework for qualifications in the TVET sector. It also provides the parameter for the integration of learning and assessment in the middle skills development.
• Pipe Is a tube made of metal clay, plastic or wood or concrete and used to conduct a fluid gas or finely divided solid
• Pipelaying Refers to the placing of pipe into position in a trench as with buried pipelines for oil, water or chemicals
• Qualification Refers to the national certificate issued by the TESDA or its accredited industry organizations in recognition that a person has achieved competencies relevant to a trade or industry.
• Range of Variable It describes the circumstances or context in which the work is to be performed.
• Unit of Competency Refers to a discrete aspect of work, which would normally be performed by only one person.