AUTOMOTIVE SERVICING NC I – TESDA COURSE MODULE

TRAINING REGULATIONS FOR AUTOMOTIVE SERVICING NC I

The AUTOMOTIVE SERVICING NC I COURSE consist of competencies that a person must achieve to perform pre-delivery inspection and periodic maintenance of automotive parts and components.

This Qualification is packaged from the competency map of the Automotive Industry (Service sector)

A student who has achieved this Course in AUTOMOTIVE SERVICING NC I is competent to be:

• Pre-delivery inspector / Check lister
• Periodic maintenance personnel/staff
• Periodic maintenance associate
• Junior technician
• Maintenance technician
• Auto – service personnel

AUTOMOTIVE SERVICING NC I – TRAINING AND REGULATION MODULE

Course Title: AUTOMOTIVE SERVICING
Level: NC I
Nominal Training Duration : 469 Hours

This course is designed to enhance the knowledge, skills and attitudes of an individual in the field of automotive servicing in accordance with industry standards. It covers core competencies such as; performance of basic engine servicing through removal and reinstallation of components for gas and diesel engines.

TRAINEE ENTRY REQUIREMENTS

Trainees or students wishing to gain entry into this course should possess the following requirements:

• can communicate both oral and written; and
• can perform basic mathematical computation.

This list does not include specific institutional requirements such as educational attainment, appropriate work experience, and others that may be required of the trainees by the school or training center delivering the TVET program.

COMPETENCIES REQUIRED IN AUTOMOTIVE SERVICING NC I

This units of competency comprising this qualification include Basic, Common, Elective and Core Competencies.

To obtain this course, all units prescribed for this qualification must be achieved.

These units of competency comprising this qualification include the following:

UNIT CODE	CORE COMPETENCIES (279 Hours)
ALT723376	Perform pre-delivery inspection
ALT723377	Perform periodic maintenance of automotive engine
ALT723378	Perform periodic maintenance of drive train
ALT723379	Perform periodic maintenance of brake system
ALT723380	Perform periodic maintenance of suspension system
ALT723381	Perform periodic maintenance of steering system
UNIT CODE	COMMON COMPETENCIES (162 Hours)
ALT723211	Validate vehicle specification
ALT832212	Move and position vehicle
ALT723214	Utilize automotive tools
ALT723215	Perform mensuration and calculation
ALT723216	Utilize workshop facilities and equipment
ALT723217	Prepare servicing parts and consumables
ALT723218	Prepare vehicle for servicing and releasing
UNIT CODE	BASIC COMPETENCIES (28 Hours)
500311101	Received and respond to workplace communication
500311102	Work with others
500311103	Demonstrate work values
500311104	Practice basic housekeeping procedures

CORE COMPETENCIES

This section gives the details of the contents of the core units of competency required in AUTOMOTIVE SERVICING NC I

UNIT OF COMPETENCY : PERFORM PRE-DELIVERY INSPECTION
UNIT CODE : ALT723376

This competency unit covers the ability to carry out pre-delivery inspection in order to ensure that the brand new and pre-owned vehicle is in optimal condition before the actual handover.

1. Prepare for pre-delivery inspection
   • Pre-delivery inspection checklist is obtained from immediate supervisor.
   • Vehicle is located based on pre-delivery inspection documents.
   • Required items are prepared following inspection procedures.
   • Transfer of vehicle to inspection area is coordinated following standard operating procedures.
2. Perform physical and functional inspection
   • Walk-around is conducted according to industry practices.
   • Factory-loaded parts are inspected following manufacturer’s standard procedure.
   • Vehicle is restored following standard operating procedures.
   • Vehicle is checked following standard operating procedures.
   • Minor corrective measures are applied following manufacturer’s manual.
   • Inspection checklist is accomplished based on manufacturer’s standards.
   • PPEs are worn based on OSHS.
3. Complete work processes
   • Initial quality inspection is performed based on workplace procedure
   • Minor defects are corrected following manufacturer’s manual
   • Wastes are disposed according to environmental standards
   • Vehicle is endorsed to immediate superior following industry procedures
   • Defects are reported following industry procedures
   • Pre-delivery checklist is accomplished and submitted according to industry procedures

UNIT OF COMPETENCY : PERFORM PERIODIC MAINTENANCE OF AUTOMOTIVE ENGINE
UNIT CODE : ALT723377

This competency unit covers the ability to carry out periodic maintenance of gasoline and diesel engine in order to maintain optimum engine performance and prevent serious engine trouble.

1. Prepare for inspection and service engine
   • Job requirements are determined from workplace instructions
   • Servicing information is sourced and interpreted
   • Hazards associated with the work are identified and risks are managed
   • Tools, equipment and materials are selected and checked for serviceability
2. Inspect engine
   • Inspection is carried out according to manufacturer specifications, workplace procedures and safety requirements
   • Inspection results are compared with manufacturer specifications
   • Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
   • PPEs are worn following OSHS
3. Service engine
   • Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
   • Irregularities are recorded using inspection sheet according to workplace procedures
   • Post-service testing is carried out according to workplace procedures
   • PPEs are worn
   • Safety practices are applied
4. Complete work processes
   • Initial quality inspection is performed based on workplace procedure
   • Vehicle is turned over to immediate supervisor for final inspection to ensure work is done according to workplace standards expectations
   • Work area is restored following standard operating procedure
   • Waste management is practiced according to 5S of good housekeeping
   • Tools and equipment are checked and stored according to workplace procedures
   • Workplace documentation is prepared according to workplace procedures

UNIT OF COMPETENCY : PERFORM PERIODIC MAINTENANCE OF DRIVE TRAIN
UNIT CODE : ALT723378

This competency unit covers the ability to carry out periodic maintenance of vehicle’s drive train such as Manual, Automatic & Continuously Variable Transmission (CVT) in order to keep it in top condition and prevent serious trouble.

1. Perform pre-service preparations
   • Job requirements are determined based on drive train repair order.
   • Servicing information is sourced from service manual.
   • Vehicle mileage is used as reference for changing fluid following manufacturer’s specification.
   • Fluids condition are inspected according to manufacturer’s service workshop manual.
   • Fluids are acquired according to vehicle specification.
   • Tools are prepared based on drive train repair order.
   • Hazards and risks associated in the workplace are managed following OSHS.
2. Conduct periodic maintenance of drive trains
   • Fluids are replaced according to manufacturers’ service manual.
   • Drain plug is cleaned following manufacturers’ service manual.
   • Propeller shafts are lubricated according to manufacturer’s service workshop manual.
   • Cracks and leaks of drive train components are inspected following manufacturer’s service workshop manual.
   • Findings are reported to immediate superior following company’s standard procedures.
   • Safety practices are applied following OSHS.
   • PPEs are worn
3. Perform post-service activities
   • Fluid level is confirmed following company’s standard procedures.
   • Initial quality inspection is performed based on workplace procedure
   • Vehicle is turned over to immediate supervisor for final inspection to ensure work is done according to workplace standards expectations
   • Wastes are disposed according to good housekeeping practices.
   • Job done is written down on the Repair Order.
   • Workplace is restored according company’s standard procedure.
   • Safety practices are applied following OSHS

UNIT OF COMPETENCY : PERFORM PERIODIC MAINTENANCE OF BRAKE SYSTEM
UNIT CODE : ALT723379

This competency unit covers the ability to carry out periodic maintenance of vehicle’s brake system in order to keep it in top condition and prevent serious trouble.

1. Prepare for periodic maintenance of brake system
   • Job requirements are determined based on brake system repair order.
   • Servicing information is sourced from service manual.
   • Tools are prepared based on brake system repair order.
   • Hazards and risks associated in the workplace are managed following OSHS.
2. Carry-out periodic maintenance procedures
   • Brake system components and condition are inspected according to manufacturer’s service workshop manual
   • Findings and recommendations are reported to immediate superior following company’s standard procedures.
   • Maintenance measures are applied according to instruction of immediate supervisor superior and manufacturer’s manual.
   • Safety practices are applied following OSHS.
3. Complete periodic maintenance procedure
   • Initial quality inspection is performed based on workplace procedure
   • Vehicle is turned over to immediate supervisor for final inspection to ensure work is done according to workplace standards expectations
   • Wastes are disposed according to good housekeeping practices.
   • Job done is written down on the Repair Order.
   • Tools and equipment are checked, cleaned and stored following workplace procedure
   • Workplace is restored according company’s standard procedure
   • Safety practices are applied following OSHS

UNIT OF COMPETENCY : PERFORM PERIODIC MAINTENANCE OF SUSPENSION SYSTEM
UNIT CODE : ALT723380

This competency unit covers the ability to carry out periodic maintenance of vehicle’s suspension system in order to keep it in top condition and prevent serious trouble.

1. Perform pre-periodic maintenance of suspension system
   • Job requirements are determined based on suspension system repair order.
   • Servicing information is sourced from service manual.
   • Tools, equipment and materials are prepared based on suspension system repair order.
   • Hazards and risks associated in the workplace are managed following OSHS.
   • Protective covers are installed based on standard operating procedure.
2. Apply periodic maintenance procedures
   • Inspection procedures are applied according to service manual\
   • Suspension system components are inspected according manufacturer’s service workshop manual
   • Suspension bolts/fasteners are tightened to specified torque.
   • Defects and damage are reported to immediate superior.
   • Findings and recommendations are reported to immediate superior following company’s standard procedures.
   • Safety practices are applied following OSHS.
3. Perform work to completion
   • Wastes are disposed according to good housekeeping practices
   • Initial quality inspection is performed based on workplace procedure
   • Vehicle is endorsed and hand-over to immediate superior for road test and final inspection.
   • Job done is written down on the repair order.
   • Workplace is restored according company’s standard procedure
   • Safety practices are applied following OSHS

UNIT OF COMPETENCY : PERFORM PERIODIC MAINTENANCE OF STEERING SYSTEM
UNIT CODE : ALT723381

This competency unit covers the ability to carry out periodic maintenance for both manual and power steering system in order to keep it in top condition and prevent serious trouble..

1. Perform pre-periodic maintenance of steering system
   • Job requirements are determined based on steering system repair order.
   • Servicing information is sourced from service manual.
   • Tools, equipment and materials are prepared based on steering system repair order.
   • Hazards and risks associated in the workplace are managed following OSHS.
   • Protective covers are installed based on standard operating procedure.
2. Apply periodic maintenance procedures
   • Steering system components are inspected according manufacturer’s service workshop manual.
   • Findings and recommendations are reported to immediate superior following company’s standard procedures.
   • Power steering fluid is replaced based on manufacturer’s service workshop manual.
   • Steering wheel free play inspection is conducted based on service manual.
   • Defects and damages are reported to immediate supervisor.
   • Safety practices are applied following OSHS.
3. Perform work to completion
   • Wastes are disposed according to good housekeeping practices
   • Initial quality inspection is performed based on workplace procedure
   • Job done is written down on the Repair Order.
   • Workplace is restored according company’s standard procedure
   • Safety practices are applied following OSHS
   • Tools and equipment are checked, cleaned, and stored following 5S

COMMON COMPETENCIES

UNIT OF COMPETENCY : VALIDATE VEHICLE SPECIFICATION
UNIT CODE : ALT723211

This unit covers the knowledge and skills in identifying types of automotive vehicles

1. Check body type of the vehicle
   • Kind of vehicle is determined according to job order.
   • Vehicle dimensions is determined according to manual.
   • Vehicle weight is determined according to the manual.
   • Body shape is determined according to the manual.
   • Power train is determined according to the manual.
   • Safety practices are applied following OSHS
2. Check vehicle engine type
   • Engine type is identified according to industry standards.
   • Engine fuel/energy system is identified according to manual.
   • Engine components are identified following manual.
3. Check vehicle specifications
   • VIN plate is inspected for specification of vehicle according to manual.\
   • Vehicle specification is verified according to vehicle reference materials.
   • Vehicle modifications and conversions are checked following the manual.
   • Vehicle conversions are inspected following the manual.
4. Complete validation of vehicle specification
   • Vehicle ownership is verified using repair order and vehicle reference materials.
   • Dealers check sheet is accomplished following industry standards.
   • Dealers check sheet is submitted to immediate superior following industry standards.

UNIT OF COMPETENCY : MOVE AND POSITION VEHICLE
UNIT CODE : ALT832212

This unit involves the skills and knowledge and attitudes required to move and position vehicle safely including systematic and efficient control of all vehicle functions.

1. Prepare vehicle for operation
   • Vehicle multi point inspection is conducted according to industry practice.
   • Cockpit Drill is performed according to industry practice.
   • Vehicle is start-up following owner’s manual.
   • Parking brake is engaged according to industry practice.
2. Position vehicle
   • Workshop hazards are identified and avoided as per standard operating procedures.
   • Vehicle is moved according to Occupational Health and Safety Standards.
   • Workshop rules and regulations are recognized according to standard procedures.
3. Park and stop the vehicle
   • Vehicle is positioned according to parking rules and regulations.
   • Parking brake is engaged according to industry practice.
   • Electrical devices are turned off based on manufacturer’s specification.
   • Vehicle is shut-off following owner’s manual

UNIT OF COMPETENCY : UTILIZE AUTOMOTIVE TOOLS
UNIT CODE : ALT723214

This unit covers the knowledge and skills in selecting and using automotive power tools, hand tools and tool keeping.

1. Prepare automotive tools
   • Automotive tools are identified according to their classification and specification.
   • Automotive tools and attachments are selected according to job requirements.
   • Automotive tools and attachments are inspected for defects and damages according to manufacturers and work place procedures.
   • Safety practices are applied following OSHS.
2. Use automotive tools
   • Attachments are mounted to automotive tools according to job requirements
   • Power tools are connected to power sources according to operation’s manual
   • Power tools are operated according to operation’s manual
   • Hand tools are utilized according to operation’s manual
   • PPEs are worn in accordance to
3. Maintain automotive tools
   • Automotive tools and attachments are cleaned according to user’s manual.
   • Automotive tools and attachments are checked for serviceability according to workplace and manufacturers procedures.
   • Defects and damages are reported to immediate superior following industry standards.
   • Automotive tools and attachments are stored according to workplace procedures.
   • Safety practices are applied following OSHS.
   • Wastes are disposed following environmental law and regulations.

UNIT OF COMPETENCY : PERFORM MENSURATION AND CALCULATION
UNIT CODE : ALT723215

This unit covers the knowledge and skills on how to use automotive measuring tools.

1. Select measuring instruments
   • Component to be measured is identified based on job requirements.
   • Automotive measuring instrument is identified based on job requirements.
   • Correct specifications are obtained from repair manual.
   • Measuring tools are calibrated in line with job requirements.
   • Measuring instruments are checked for accuracy and adjusted according to manufacturer’s manual
   • Defective measuring instruments are reported and returned to tool-keeper following industry standards
   • Safety practices are applied following OSHS
2. Carry out measurements and calculation
   • Automotive measuring instrument is selected to achieve required outcome in line with job requirements
   • Accurate measurements are obtained in line with job requirements
   • Calculation needed to complete work tasks are performed using mathematical operations.
   • Numerical computation is self-checked and corrected for accuracy following manufacturer’s workshop manual
   • Tools’ limit of accuracy are read following manufacturer’s workshop manual
   • Report is submitted to immediate supervisor following industry standard operating procedure
   • Safety practices are applied following OSHS
3. Maintain measuring instruments
   • Measuring instruments are handled following manufacturer’s manual
   • Measuring instruments are cleaned following manufacturer’s manual.
   • Instruments are stored according to manufacturer’s specifications and standard operating procedures.
   • Safety practices are applied

UNIT OF COMPETENCY : UTILIZE WORKSHOP FACILITIES AND EQUIPMENT
UNIT CODE : ALT723216

This unit deals with inspecting and cleaning of work area including tools, equipment and facilities. Storage of equipment, including operating of basic workshop equipment.

1. Perform pre-operation activities
   • Workshop facilities are prepared according to work requirements.
   • Equipment are prepared according to work requirements.
   • Equipment are calibrated following users’ manual.
   • Minor repairs are carried out based on users’ manual.
   • Defective equipment are reported to immediate supervisor following company procedures.
   • Safety practices are applied following OSHS.
2. Use facilities and equipment
   • Equipment is operated according to operation manual.
   • Facilities are utilized according to workshop procedures.
   • Equipment performance is monitored following users’ manual.
   • Facilities functionalities are monitored following workplace procedures.
   • Safety practices are applied following OSHS.
3. Conduct post-operation activities
   • Workshop facilities are restored according to 5S of good housekeeping.
   • Equipment are cleaned and stored according to good housekeeping.
   • Wastes are disposed following waste management procedure and OSHS.
   • PPEs and Safety practices are applied following OSHS.
   • Report is prepared based on workshop procedure.

UNIT OF COMPETENCY : PREPARE SERVICING PARTS AND CONSUMABLES
UNIT CODE : ALT723217

This unit of competency covers the ability to prepare parts and consumables for gasoline and diesel engines in conducting preventive maintenance.

1. Identify parts and consumables
   • Parts and consumables are determined according to job requirements.
   • Availability of parts and consumables are confirmed based on stock.
   • Indirect materials are identified according to job requirements.
   • Hazardous parts and consumables are identified according International standards.
   • Safety practices are applied according to OSHS.
2. Retrieve and withdraw parts and consumables
   • Requisition slip is prepared according to identified parts and consumables.
   • Withdrawal of parts and materials are recorded.
   • Quantity of parts and consumables are validated according to job requirements
   • Parts and materials are handled following safety procedures.
3. Complete work process
   • Used parts and consumables are labeled and segregated
   • Used parts are packed and returned to customers
   • Consumables are collected for recycling
   • PPEs are worn following OSHS.
   • Wastes are disposed according to RA 6969.

UNIT OF COMPETENCY : PREPARE VEHICLE FOR SERVICING AND RELEASING
UNIT CODE : ALT723218

This unit covers the knowledge, skills, and attitudes needed in identifying and preparing the vehicle for servicing and releasing.

1. Receive vehicle
   • Vehicle is located following company standard.
   • Checklist is validated for exterior and interior items in accordance with vehicle checklist.
   • Job Order is checked for proper assignment according to work classification.
   • Work bay for vehicle is designated based from Job Order.
   • Vehicle is moved on the designated work bay.
2. Prepare vehicle for servicing
   • Protective covers are installed prior to servicing based on workshop operating standards
   • Vehicle is positioned and set-up for lifting according to repair order.
   • Vehicle is lifted for servicing following manufacturer’s manual.
   • Safety practices are applied following safety procedures.
3. Prepare vehicle for releasing
   • Job done is confirmed according to repair order.
   • Quality check is done based from repair order.
   • Transfer of vehicle to wash bay is coordinated according to SOP.
   • Vehicle is endorsed to quality control person following workplace procedure.

BASIC COMPETENCIES

UNIT OF COMPETENCY : RECEIVE AND RESPOND TO WORKPLACE COMMUNICATION
UNIT CODE : 500311101

This unit covers the knowledge, skills and attitudes required to receive, respond and act on verbal and written communication.

1. Follow routine spoken messages
   • Required information is gathered by listening attentively and correctly interpreting or understanding information/instructions
   • Instructions/ information are properly recorded
   • Instructions are acted upon immediately in accordance with information received
   • Clarification is sought from workplace supervisor on all occasions when any instruction/ information is not clear
2. Perform workplace duties following written notices
   • Written notices and instructions are read and interpreted correctly in accordance with organizational guidelines
   • Routine written instruction are followed in sequence
   • Feedback is given to workplace supervisor based on the instructions/ information received

UNIT OF COMPETENCY : WORK WITH OTHERS
UNIT CODE : 500311102

This unit covers the skills, knowledge and attitudes required to develop workplace relationship and contribute in workplace activities.

1. Develop effective workplace relationship
   • Duties and responsibilities are done in a positive manner to promote cooperation and good relationship
   • Assistance is sought from workgroup when difficulties arise and addressed through discussions
   • Feedback provided by others in the team is encouraged, acknowledged and acted upon
   • Differences in personal values and beliefs are respected and acknowledged in the development
2. Contribute to work group activities
   • Support is provided to team members to ensure workgroup goals are met
   • Constructive contributions to workgroup goals and tasks are made according to organizational requirements
   • Information relevant to work is shared with team members to ensure designated goals are met

UNIT OF COMPETENCY : DEMONSTRATE WORK VALUES
UNIT CODE : 500311103

This unit covers the outcomes required in demonstrating and living by desirable values and ethics in the workplace.

1. Define the purpose of work
   • One’s unique sense of purpose for working and the why’s of work are identified, reflected on and clearly defined for one’s development as a person and as a member of society.
   • Personal mission is in harmony with company’s values
2. Apply work values/ethics
   • Work values/ ethics/concepts are classified and reaffirmed in accordance with the transparent company ethical standards, policies and guidelines.
   • Work practices are undertaken in compliance with industry work ethical standards, organizational policy and guidelines
   • Personal behavior and relationships with co-workers and/or clients are conducted in accordance with ethical standards, policy and guidelines.
   • Company resources are used in accordance with transparent company ethical standard, policies and guidelines.
3. Deal with ethical problems
   • Company ethical standards, organizational policy and guidelines on the prevention and reporting of unethical conduct are accessed and applied in accordance with transparent company ethical standard, policies and guidelines.
   • Work incidents/ situations are reported and/or resolved in accordance with company protocol/guidelines.
   • Resolution and/or referral of ethical problems identified are used as learning opportunities.
4. Maintain integrity of conduct in the workplace
   • Personal work practices and values are demonstrated consistently with acceptable ethical conduct and company’s core values.
   • Instructions to co-workers are provided based on ethical, lawful and reasonable directives.
   • Company values/practices are shared with co-workers using appropriate behavior and language.

UNIT OF COMPETENCY : PRACTICE BASIC HOUSEKEEPING PROCEDURES
UNIT CODE : 500311104

This unit of covers the knowledge, skills and attitudes required to apply the basic housekeeping procedures.

1. Sort and remove unnecessary items
   • Reusable, recyclable materials are sorted in accordance with company/office procedures
   • Unnecessary items are removed and disposed of in accordance with company or office procedures
2. Arrange items
   • Items are arranged in accordance with company/office housekeeping procedures
   • Work area is arranged according to job requirements
   • Activities are prioritized based on instructions
   • Items are provided with clear and visible identification marks based on procedure
   • Safety equipment and evacuation passages are kept clear and accessible based on instructions
3. Maintain work area, tools and equipment
   • Cleanliness and orderliness of work area is maintained in accordance with company/office procedures
   • Tools and equipment are cleaned in accordance with manufacturer’s instructions/manual
   • Minor repairs are performed on tools and equipment in accordance with manufacturer’s instruction/manual
   • Defective tools and equipment are reported to immediate supervisor
4. Follow standardized work process and procedures
   • Materials for common use are maintained in designated area based on procedures
   • Work is performed according to standard work procedures
   • Abnormal incidents are reported to immediate supervisor
5. Perform work spontaneously
   • Work is performed as per instruction
   • Company and office decorum are followed and complied with
   • Work is performed in accordance with occupational health and safety (OHS) requirements

DEFINITION OF TERMS

• Adhesives – Substance used to hold gasket in place during assembly. It also maintains a tight seal by filling in small irregularities on a surface and prevents gasket from shifting due to vibration.
• Anti-lock braking system – System that automatically controls wheel slip or prevents sustained wheel locking on braking
• Automotive service technician – It refers to an all-around auto serviceman that can perform both mechanical and electrical as well as auto electronics maintenance checking and inspection of motor vehicle. Assesses vehicle problems, perform all necessary diagnostic test or installation of accessories and competently repairs or replaces faulty parts.
• Automatic transmission – A transmission in which gear or ratio changes are self-activated, eliminating the necessity of hand shifting gears
• Automatic transmission fluid (ATF) – A fluid used in vehicles with self shifting or automatic transmission.
• Backlash – The amount of clearance or play between two meshed gears
• Brake system – An automotive system that stops or slows down the motion or movement of the vehicle.
• Catalytic converter – Emission The control device fitted in the exhaust system of an internal combustion engine. The converter reduces the toxicity of products of combustion by catalytic re-combination
• Charcoal canister – Trap containing charcoal granules to store fuel evaporating from a fuel system and prevent its loss to atmosphere, particularly from a carburetor and fuel tank.
• Cockpit drill – Is a sequence of checks which should be carried out inside the vehicle before driving.
• Hand tools – Any tool that is powered by hand.
• Continuously variable transmission (CVT) – A type of automatic transmission that can change seamlessly through a continuous range of effective gear ratios.
• Continuously variable transmission fluid (CVTF) – A fluid used for continuously variable transmission (CVT)
• Damper – Also known as shock absorber
• Drive train – A system in a motor vehicle that connects the transmission to the drive axels.
• Electric drill – A portable, hand-held, motor-driven tool used for boring holes in a material powered either by direct or alternating current.
• Electronics – Electrical assemblies, circuit and system that use electronic devices such as transistors and diodes.
• Emissions – Any air contaminant, pollutant, gas stream from a known source which is introduced into the atmosphere.
• Environmental law – Law that regulates the impact of human activities on the environment. Environmental law covers a broad range of activities that affect air, water, land, flora or fauna. It includes laws that relate to Protection of animals and plants.
• Factory-loaded parts – Refers to loose items
• Final drive – The end of the drive train before power is transmitted to the wheels.
• Fuel injection – An electronic system that increases the performance ad fuel economy because it monitors engine conditions and provides the correct air/fuel mixture based on the engine’s demand. It injects fuel directly into the cylinder head enabling more precise control over the quantity used.
• Governor – A speed sensing device that employs centrifugal force and spring tension to govern engine speed.
• Grinder – a machine used for grinding something.
• Hand tools – Tools that are manually operated by hand and does not require external power supply.
• Hotchkiss drive – The type of rear suspension in which leaf springs absorbs the rear axle housing torque.
• Ignition system – Electrical system devised to produce timed sparks from engine spark plug. Consisting of a battery, induction coil, capacitor, distributor, spark plugs and relevant switches and wiring.
• Impact wrench – It is a socket wrench power tool designed to deliver high torque output with minimal exertion by the user, by storing energy in a rotating mass, then delivering it suddenly to the output shaft.
• Intake manifold – Tubing attached to the engine through which the air/fuel mixture reaches the cylinder.
• Job control – It is a process of managing workshop load distribution.
• Job order – Instructions in performing work according to specified time, cost estimates and requirements.
• Light duty vehicles – These are motor vehicles whose gross vehicle weight is equal or less than 3,500 kgs. Powered by a gas or diesel engine.
• Lubricant – A substance, such as oil or grease, used for minimizing friction, especially in an engine or component.
• Manual transmission fluid – A fluid used for manual transmission
• Master cylinder – The liquid-filled cylinder in the hydraulic brake system or clutch, where hydraulic pressure is developed when depresses a foot pedal.
• Measuring tools – It is a device for measuring a physical quantity. In the physical sciences, quality assurance, and engineering, measurement is the activity of obtaining and comparing physical quantities of real-world objects and events.
• Multi point inspection – Involves looking at all your vehicle’s major systems. Checking all the fluids, belts, hoses, tires, transmission & drivetrain, steering components, battery, lights, brakes, air, and gasoline.
• OSHS – Occupational Safety and Health Standards
• Patent plate / Vehicle identification number (VIN) plate – A plate containing vehicle identification number (VIN), engine number, color code, and other information related to the vehicle.
• Periodic maintenance schedule – Also known as Preventive maintenance service
• Periodic maintenance service – The regular servicing prescribed by manufacturer to maintain the vehicle’s top performance.
• Personal protective equipment (PPE) – It is equipment that will protect the user against health or safety risks at work.
• Pneumatic grease gun – It is a common workshop and garage tool used for lubrication. Air-powered (pneumatic), where compressed air is directed to the gun by hoses, the air pressure serving to force the grease through the aperture.
• Pneumatic oil dispenser – A pump jack, often used to pump oil out of wells.
• Pneumatic tools – These tools are powered by compressed air. Common types of these air-powered hand tools that are used in industry.
• Positive crank ventilation – An emission control system that prevents crank case gases from entering the atmosphere, usually by drawing the gases from the crank case and feeding them into the engine’s induction system.
• Position vehicle – Any act of moving the vehicle whether manual or with the use of equipment.
• Power steering – A steering that has been designed to make the wheel move more easily than in a manual steering system. Hydraulic assists the process utilizing hydraulic fluid. The fluid increases pressure in the power steering pump and aids in the movement of the steering mechanism. This fluid, called power steering fluid, is what is replaced at regular intervals to keep steering soft and comfortable.
• Power tools – Tools that are actuated by an additional power source and mechanism other than the solely manual labor used with hand tools.
• Pressure – The continuous physical force exerted on or against an object by something in contact with it.
• Quality check – Checking and inspection of work done to make sure that servicing was done according to manufacturer standards.
• Repair order – Document where services made to the vehicle are listed.
• Revolutions per minute (rpm) – It is a measure of the frequency of rotation, specifically the number of rotations around a fixed axis in one minute. It is used as a measure of rotational speed of a mechanical component.
• Special Service tools – A tool specially designed for specific job.
• Steering system – An automotive system that is used to turn the wheels of a vehicle.
• Suspension system – An automotive system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows to relative motion between the two.
• Super charged engine – An engine that is similar to a turbo-charged engine which uses a series of belts or chains from the crankshaft to turn the turbines that forces the air/fuel mixture into the cylinder heads under pressure creating a bigger explosion which generates more power. A turbocharger uses the exhaust gases to turn the turbines to create the same effect.
• Thermostat – A device for automatic regulation of temperature.
• Torque – A twisting force that tends to cause rotation.
• Transaxle – Type of construction in which the transmission and differential are combined in one unit.
• Trouble light – It is a special lamp used to illuminate obscure places and able to handle moderate abuse. The lightbulb is housed in a protective cage and a handle that are molded to form a single unit.
• Turbo charged engine – A performance-increasing turbine positioned in the exhaust system. Expanding exhaust gases spin an impeller (very small fan-type blades) at speeds up to 25 thousand rpm, driving a similar compressing impeller. Compressed air from the driven impeller is forced into the induction system, which squeezes more air/fuel mixture into the combustion chambers. With the greater charge of air and fuel, a more powerful combustion burn results, thus more power. The big advantage of the turbo over directly driven superchargers is the increased efficiency, although there is a slight lag before the turbine spins up and increases the power output. Originally turbo was developed to enable aircraft to fly at high altitudes, then they found use in diesel trucks and train engines to increase their torque.
• U-joint – A four-joint cross-connected to two U-shaped yokes that serve as a flexible coupling between shafts.
• Vehicle performance – It refers to operational and functional condition of the vehicle.
• Vehicle reference materials – Materials which contains information for operations, maintenance and repair of vehicles.
• Wash bay – Area where the vehicle is washed after service.