MOTORCYCLE/SMALL ENGINE SERVICING NC II – TESDA COURSE MODULE

TESDA TRAINING REGULATIONS FOR MOTORCYCLE/SMALL ENGINE SERVICING NC II

The TESDA Course in MOTORCYCLE/SMALL ENGINE SERVICING NC II consists of competencies that a person must achieve to install and service parts of motorcycle/small engine and to perform periodic maintenance. Servicing includes inspecting, diagnosing, cleaning and overhauling of mechanical and electrical parts, components, assemblies and sub-assemblies of the unit.

This Qualification is packaged from the competency map of the Automotive Industry (Service sector)

A student who has achieved this TESDA Course in MOTORCYCLE/SMALL ENGINE SERVICING NC II is competent to be:

• Motorcycle/Small Engine Mechanic
• Small Engine Mechanic

MOTORCYCLE/SMALL ENGINE SERVICING NC II – TRAINING AND REGULATION MODULE

Course Title: MOTORCYCLE/SMALL ENGINE SERVICING
Level: NC II
Nominal Training Duration : 650 Hours

This course is designed to enhance the knowledge, skills and attitudes of an individual in the field of motorcycle/small engine servicing in accordance with industry standards. It covers core competencies such as; service engine system; service electrical system; service chassis and overhaul motorcycle engine.

This course is also designed to equip the individual the basic and common knowledge, skills and attitudes of the motorcycle mechanic in accordance with industry standards.

TRAINEE ENTRY REQUIREMENTS

Trainees or students should possess the following requirements:

• Can communicate both orally and in writing;
• Can perform basic mathematical computation.
• At least Senior High School (Grade 11 ) level ;
• At least holder of Student Permit or LTO license (Restriction Code 1)

COMPETENCIES REQUIRED IN MOTORCYCLE/SMALL ENGINE SERVICING NC II

This units of competency comprising this qualification include Basic, Common, Elective and Core Competencies.

To obtain this TESDA course in MOTORCYCLE/SMALL ENGINE SERVICING NC II, all units prescribed for this qualification must be achieved.

These units of competency comprising this qualification include the following:

UNIT CODE	CORE COMPETENCIES (544 Hours)
ALT723372	Service motorcycle/small engine system
ALT723373	Service Electrical System
ALT723374	Service Chassis
ALT723375	Overhaul Motorcycle/Small Engine
UNIT CODE	COMMON COMPETENCIES (88 Hours)
ALT723201	Apply Appropriate Sealant/Adhesive
ALT723202	Move and Position Vehicle
ALT311202	Perform Mensuration and Calculation
ALT723203	Read, Interpret and Apply Specifications and Manuals
ALT723204	Use and Apply Lubricants/Coolants
ALT723205	Perform Shop Maintenance
ALT311211	Prepare Job Estimate/Costing
ALT311212	Observe Quality Systems
ALT723213	Perform Periodic Maintenance
UNIT CODE	BASIC COMPETENCIES (18 Hours)
500311105	Participate in workplace communication
500311106	Work in a team environment
500311107	Practice career professionalism
500311108	Practice occupational health and safety procedures

CORE COMPETENCIES

UNIT OF COMPETENCY : SERVICE MOTORCYCLE/SMALL ENGINE SYSTEM
UNIT CODE : ALT723372

This competency covers the knowledge, skills and ability to inspect, diagnose, adjust and service the fuel, intake and exhaust, lubrication, cooling, transmission and clutch system and its components where applicable to motorcycle/small engine units.

1. Service fuel system
   • Fuel system malfunction is confirmed and diagnosed according to the symptoms
   • Fuel system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired fuel systems/ components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal fuel system operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations, without causing damage to the unit and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
2. Service intake and exhaust system
   • Intake and exhaust system malfunction is confirmed and diagnosed according to the symptoms
   • Intake and exhaust system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired intake and exhaust systems/components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal intake and exhaust system operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) is used according to Occupational Safety and Health (OSH) policies.
   • Work is completed with safety considerations, without causing damage to the unit and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
3. Service lubrication system
   • Lubrication system malfunction is confirmed and diagnosed according to the symptoms
   • Lubrication system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired lubrication systems/components are inspected according to standard specifications
   • Engine is tested to ensure safe and normal engine operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   •  Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies.
   • Work is completed with safety considerations, without causing damage to the unit and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
4. Service cooling system
   • Cooling system malfunction is confirmed and diagnosed according to the symptoms
   • Cooling system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired cooling systems/components are inspected according to standard specifications
   • Engine is tested to ensure safe and normal engine operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies.
   • Work is completed with safety considerations, without causing damage to the unit and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
5. Service transmission and clutch system (for motorcycle only)
   • Transmission and clutch system malfunction is confirmed and diagnosed according to the symptoms
   • Transmission and clutch system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired transmission and clutch systems/components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal transmission and clutch system operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
6. Clean up work area
   • Materials that can be reused are collected and stored.
   • Tools and equipment are cleaned and inspected for serviceable condition and stored in accordance with workplace procedures.
   • Waste and scrap are removed following workplace and environmental procedures
   • Work area is cleaned in accordance with workplace procedures
   •  Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies.
   • Personal safety and hygiene are observed

UNIT OF COMPETENCY : SERVICE ELECTRICAL SYSTEM
UNIT CODE : ALT723373

This unit covers the ability to diagnose, inspect, adjust and service the electrical system of a motorcycle, specifically, the starting, ignition, lighting, and the charging components.

1. Confirm and troubleshoot electrical system
   • Electrical system malfunction is confirmed and diagnosed in accordance with service manual
   •  Electrical System defects are checked in accordance with Service Manual
   • Electrical components defects are checked in accordance with Service Manual
   • Basic / Special Tools and equipment are used in accordance with Service Manual
   • Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure.
2. Disassemble/Assemble Electrical components
   • Basic/special tools and measuring tools are used in accordance with Service Manual.
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies.
   • Electrical components are inspected in accordance with Service Manual.
   • Necessary parts for replacement and/or repair are recommended.
   • Defective electrical components are replaced and assembled in accordance with Service Manual.
   • Work is completed with safety considerations without causing damage to motorcycle and in accordance with company Standard Operating Procedure.
3. Final inspection of electrical system
   • Torque check for bolts and nuts is conducted in accordance with service manual
   • Electrical connectors, couplers and clamps are properly fitted in accordance to service manual
   • If necessary, Road test is conducted to ensure correction of trouble
   • Safety riding gear is used in accordance with Company Occupational Safety and Health (OSH) policies
   • Tools and equipment are used in accordance with manufacturer’s Service Manual
   • PPE are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations and without causing damage to motorcycle
4. Clean up work area
   • Materials that can be reused are collected and stored.
   • Tools and equipment are cleaned and inspected for serviceable condition and stored in accordance with workplace procedures.
   • Waste and scrap are removed following workplace and environmental procedures
   • PPE are used according to Occupational Safety and Health (OSH) policies
   • Work area is cleaned in accordance with workplace procedures

UNIT OF COMPETENCY : SERVICE CHASSIS
UNIT CODE : ALT723374

This competency covers the ability to diagnose, inspect, adjust and service the steering and suspension, brake, final drive system, wheels and tires and their components.

1. Service steering and suspension system
   • Steering and suspension system malfunction is confirmed and diagnosed according to the symptoms
   • Steering and suspension system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired steering and suspension systems/components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal steering and suspension system operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
2. Service final drive system
   • Final drive system malfunction is confirmed and diagnosed according to the symptoms
   • Final drive system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired final drive systems/components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal final drive system operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies.
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
3. Service brake system
   • Brake system malfunction is confirmed and diagnosed according to the symptoms
   • Brake system components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired brake system/ components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal brake system operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
4. Service wheels and tires
   • Wheels and tires malfunction is confirmed and diagnosed according to the symptoms
   • Wheels and tires components are disassembled in accordance with Service Manual
   • Defective parts are replaced and assembled in accordance with Service Manual
   • Repaired wheels and tires components are inspected according to standard specifications
   • Final test is conducted to ensure safe and normal wheels and tires operation
   • Basic/Special/Measuring Tools and equipment are used in accordance with Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure
   • Personal safety and hygiene are observed
5. Clean up work area
   • Materials that can be reused are collected and stored
   • Tools and equipment are cleaned and inspected for serviceable condition and stored in accordance with workplace procedures
   • Waste and scrap are removed following workplace and environmental procedures
   • Work area is cleaned in accordance with workplace procedures
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Personal safety and hygiene are observed

UNIT OF COMPETENCY : OVERHAUL MOTORCYCLE/SMALL ENGINE
UNIT CODE : ALT723375

This unit covers the knowledge, skills and attitudes in overhauling the motorcycle/small engine.

1. Remove engine from the unit
   • External components were detached and engine was removed in accordance with service manual.
   • Lubricants/Fluid drained before disconnecting engine components
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Tools and equipment are used in accordance with manufacturer’s manual
   • Work is completed with safety considerations and without causing damage to the unit
2. Disassemble engine
   • Engine is disassembled and sequenced for overhaul in accordance with service manual
   • Tools and equipment are used in accordance with service manual
   • Defective components/ parts are checked and confirmed in accordance with standard specification in service manual.
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations and without causing damage to the unit
3. Assemble Engine (Parts and Components)
   • Defective parts are replaced in accordance with standard specification in service manual.
   • Engine Components are assembled and sequenced in accordance with service manual
   • Special and Measuring Tools are used in accordance with Service manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations and without causing damage to the unit
4. Re-install engine to frame
   • Engine is re-installed to frame in accordance with Service Manual.
   • Engine mounting bolts and nuts are installed and tightened in accordance to required torque value as specified in Service Manual
   • External components are reconnected to the engine in accordance with Service Manual
   • Tools and equipment are used in accordance with manufacturer’s manual
   • New lubricants and coolants are filled in accordance to Service Manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations and without causing damage to the unit
5. Test engine performance
   • Motorcycle/ small engine is started/warmed up to normal operating temperature
   • Final check is performed and necessary adjustments are made in accordance with Service Manual
   • Tools are used in accordance with manufacturer’s manual
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work is completed with safety considerations and without causing damage to the unit
6. Clean up work area
   • Materials that can be reused are collected and stored
   • Tools and equipment are cleaned and inspected in accordance with workplace procedures
   • Waste and scrap are disposed following workplace and environmental procedures
   • Personal Protective Equipment (PPE) are used according to Occupational Safety and Health (OSH) policies
   • Work area is cleaned in accordance with workplace procedures

COMMON COMPETENCIES

UNIT OF COMPETENCY : APPLY APPROPRIATE SEALANT/ADHESIVE
UNIT CODE : ALT723201

This competency unit covers the selection and application of sealant/adhesives.

1. Identify appropriate sealant/adhesive
   • Sealant/adhesive selected in line with job requirements and manufacturer’s specification
   • Sealant/adhesive checking is performed to ensure that product is fit for use.
   • Identify safety precaution on each sealant/adhesive
2. Prepare surface for sealant/adhesive
   • Surface materials are identified as per construction
   • Surface is cleaned and free of moisture, dust and other foreign matters to ensure maximum adhesion or seal.
3. Apply sealant/adhesive evenly
   • Sealant/adhesive is applied evenly on the surface in line with manufacturer’s specification
   • Excess sealant/adhesive is removed by sanding or scrapping
   • Tools and equipment used to apply sealant/adhesive are appropriate to job requirements
   • Safety are observed and PPE are worn in accordance with industry Standard Operating Procedures (SOP)
   • Hazards associated with the use of sealant and adhesives are identified.
4. Store/Dispose of sealant/ adhesive
   • Sealant/adhesive are stored as per prescribed procedure
   • Waste are disposed as per workshop SOP

UNIT OF COMPETENCY : MOVE AND POSITION VEHICLE
UNIT CODE : ALT723202

This competency unit covers the knowledge, skills and attitudes needed to move and position vehicle.

1. Prepare vehicle for driving
   • Pre-ride check up is performed based on vehicle manufacturer standard
   • Correct check-up procedures performed based on vehicle manufacturer standard
2. Move and position vehicle
   • Select vehicle to be moved or reposition.
   • Drive the vehicle to appropriate location
   • Park vehicle following parking safety techniques and procedure
3. Check the vehicle
   • Vehicle position is checked as per required
   • Vehicle is checked for external damages

UNIT OF COMPETENCY: PERFORM MENSURATION AND CALCULATION
UNIT CODE : ALT311202

This unit includes identifying caring, handling and using of measuring instruments.

1. Select measuring instruments
   • Object or component to be measured is identified
   • Correct specifications are obtained from relevant source
   • Appropriate measuring instrument is selected according to job requirements
2. Carry out measurements and calculation
   • Measuring tools are selected in line with job requirements
   • Accurate measurements are obtained to job
   • Calculation needed to complete work tasks are performed using the four basic process of addition (+), subtraction (-), multiplication (x) and division (/).
   • Calculations involving fractions, percentages and mixed numbers are used to complete workplace tasks.
   • Numerical computation is self-checked and corrected for accuracy
   • Instruments are read to the limit of accuracy of the tool.
3. Maintain measuring instruments
   • Measuring instruments must kept free from corrosion
   • Measuring instruments not dropped to avoid damage
   • Measuring instruments cleaned before and after using.

UNIT OF COMPETENCY: READ, INTERPRET AND APPLY SPECIFICATION AND MANUALS
UNIT CODE : ALT723203

This unit deals with identifying, interpreting and applying service specification manuals, maintenance procedure manuals and periodic maintenance manual.

1. Identify and access manual/specification
   • Appropriate manuals are identified and accessed as per job requirements.
   • Version and date of manual is checked to ensure correct specification and procedure are identified.
2. Interpret manuals
   • Relevant sections, chapters of manuals/specifications are located in relations to the work to be conducted
   • Information and procedure in the manual are interpreted in accordance to industry practices
3. Apply information in manual
   • Manual is interpreted according to job requirements
   • Work steps are correctly identified in accordance with manufacturer specification
   • Manual data is applied according to the given task
   • All correct sequencing and adjustments are interpreted in accordance with information contained on the manual or specifications
4. Store manuals
   • Manual or specification is stored appropriately to prevent damage, ready access and updating of information when required in accordance with company requirements

UNIT OF COMPETENCY: USE AND APPLY LUBRICANTS/COOLANT
UNIT CODE : ALT723204

This unit identifies the competencies required to select and apply different types of lubricants

1. Identify types of lubricants/ coolant
   • Correct information on lubrication schedule is accessed and interpreted from appropriate manufacturers specifications manuals
   • Type and quantity of lubricants/coolant is identified as per job requirements
2. Use and apply lubricants/coolant
   • Correct procedure for change of lubricant is identified following manufacturer’s specification or manual
   • Correct tools and equipment are selected and used in line with job requirements
   • Existing lubricants is removed and replaced with specified types and quantity of new materials in line with manufacturer’s specification
   • Safe procedure and use of PPE is observed when removing or replacing lubricant
   • Used lubricants are disposed in accordance with environmental guidelines
   • Work is checked in line with company SOP.
3. Perform housekeeping activities
   • Tools, equipment and materials are properly stored as per company SOP
   • Workplace is free from waste materials

UNIT OF COMPETENCY : PERFORM SHOP MAINTENANCE
UNIT CODE : ALT723205

This unit deals with inspecting and cleaning of work area including tools, equipment and facilities. Storage of tools/equipment and disposal of used materials are also incorporated in this competency

1. Inspect/clean tools and work area
   • Cleaning solvent used as per workshop/tools cleaning requirement
   • Work area is checked and cleaned
   • Wet surface/spot in work area is wiped and dried
2. Store/arrange tools and shop equipment
   • Tools/equipment are stored in their respective shelves/location
   • Corresponding labels are posted and visible
   • Tools are safely secured and logged in the records
3. Dispose wastes/used lubricants
   • Containers for used lubricants are visibly labeled
   • Wastes/used lubricants are disposed as per workshop SOP
4. Report damaged tools/equipment
   • Complete inventory of tools/equipment is maintained
   • Damaged tools/equipment/facilities are identified and repair recommendation is given
   • Reports prepared has no error/discrepancy

UNIT OF COMPETENCY : PREPARE JOB ESTIMATE/COSTING
UNIT CODE : ALT311211

This competency unit covers the knowledge, skills and attitude in estimating/ costing automotive repair.

1. Identify nature/scope of work
   • Effective communication skills are applied to determine the nature and scope of work to be undertaken
   • Extent of service to be rendered is determined and documented in line with standard operating procedures (SOP)
2. Prepare and present estimate
   • Type and quantity of supplies, materials and labor required to perform work are identified in line with job requirements
   • Cost of supplies, materials are obtained from suppliers
   • Total cost of required services is calculated in line with SOP
   • Estimate is presented to customer in line with SOP.

UNIT OF COMPETENCY : OBSERVE QUALITY SYSTEM
UNIT CODE : ALT311212

This unit of competency covers the competence to conduct the final quality check on completed work or orders, report on the quality of processes and work outcomes, and implement improvements to work processes.

1. Conduct final quality check on completed work / orders
   • Completed work/orders are checked for compliance with supplier, company or customer specifications
   • Documentation is authorized in accordance with company requirements
   • Feedback is provided to staff on the quality of their work with equal emphasis on strengths and weaknesses and opportunities for development
2. Report on the quality of processes and work outcomes
   • Documents are kept according to company quality procedures on outcomes of quality checks
   • Quality problems are identified according to company performance indicators
   • Information relating to the quality of processes and work outcomes is provided to appropriate persons on a regular basis
3. Implement improvements to work processes
   • Staff input is encouraged to generate possible solutions to quality problems
   • Options for solving quality problems are generated and the costs and benefits of each option are evaluated
   • Recommended solutions to quality problems are discussed with management
   • Improvements to work processes are implemented according to company policies and procedures

UNIT OF COMPETENCY : PERFORM PERIODIC MAINTENANCE
UNIT CODE : ALT723213

This competency unit covers the ability to carry out periodic maintenance services in order to keep the motorcycle operating at peak performance, economy and to assure safety and reliability.

1. Confirm and troubleshoot items scheduled for maintenance
   • Customers complain/ requests are understood and symptoms confirmed by testing.
   • Previous maintenance record is reviewed and checked, if available.
   • Basic / Special Tools and equipment are used in accordance with Service Manual.
   • Measuring Tools and equipment are used in accordance with Service Manual.
   • Personal Protective Equipment (PPE) is used with Company Occupational Safety and Health (OSH) policies.
   • Work is completed with safety considerations, without causing damage to motorcycle and in accordance with Company Standard Operating Procedure.
2. Inspect, clean and adjust items scheduled for Maintenance
   • Handling of motorcycles is done in accordance with company Standard Operating Procedure.
   • Basic/Special Tools and measuring tools are used in accordance with Service Manual.
   • Personal Protective Equipment (PPE) is used according to job requirements.
   • Periodic Maintenance Items are inspected, cleaned and adjusted in accordance with the schedule and procedures specified in the Service Manual.
   • Necessary parts for replacement and/or repair are recommended.
   • Work is completed with safety considerations without causing damage to motorcycle and in accordance with company Standard Operating Procedure.
   • Motorcycle systems are Inspected, cleaned and adjustments made in accordance with company Standard Operating Procedure.
3. Lubricate with oil or grease items scheduled for maintenance
   • Basic/Special Tools and measuring tools are used in accordance with Service Manual.
   • Personal Protective Equipment (PPE) is used according to job requirements.
   • Periodic Maintenance Parts are lubricated in accordance with the schedule and procedures specified in the Service Manual.
   • Work is completed with safety considerations without causing damage to motorcycle and in accordance with company Standard Operating Procedure.
4. Replace items scheduled for maintenance
   • Basic/Special Tools and measuring tools are used in accordance with Service Manual.
   • Personal Protective Equipment (PPE) is used according to job requirements.
   • Periodic Maintenance Parts are replaced in accordance with the schedule and procedures specified in the Service Manual.
   • Work is completed with safety considerations without causing damage to motorcycle and in accordance with company Standard Operating Procedure.
5. Tighten bolts and nuts scheduled for maintenance
   • Basic/Special Tools and measuring tools are used in accordance with Service Manual.
   • Personal Protective Equipment (PPE) is used according to job requirements.
   • Engine/chassis bolts and nuts are tightened in accordance with the schedule and procedures specified in the Service Manual.
   • Work is completed with safety considerations without causing damage to motorcycle and in accordance with company Standard Operating Procedure.
6. Final inspection of items scheduled for maintenance
   • Conduct Motorcycle Systems check.
   • If necessary, Road test is conducted to ensure safe motorcycle operation.
   • Safety riding gear is used in accordance with Company Occupational Safety and Health (OSH) policies.
   • Maintenance record is accomplished and completed.
   • Tools and equipment are used in accordance with manufacturer’s Service Manual.
   • Work is completed with safety considerations and without causing damage to motorcycle.
7. Clean up work area
   • Materials that can be reused are collected and stored.
   • Tools and equipment are cleaned and inspected for serviceable condition and stored in accordance with workplace procedures.
   • Waste and scrap are removed following workplace and environmental procedures.
   • Work area is cleaned in accordance with workplace procedures

BASIC COMPETENCIES

UNIT OF COMPETENCY : PARTICIPATE IN WORKPLACE COMMUNICATION
UNIT CODE : 500311105

This unit covers the knowledge, skills and attitudes required to gather, interpret and convey information in response to workplace requirements.

1. Obtain and convey workplace information
   • Specific and relevant information is accessed from appropriate sources
   • Effective questioning, active listening and speaking skills are used together and convey information
   • Appropriate medium is used to transfer information and ideas
   • Appropriate non- verbal communication is used
   • Appropriate lines of communication with supervisors and colleagues are identified and followed
   • Defined workplace procedures for the location and storage of information are used
   • Personal interaction is carried out clearly and concisely
2. Participate in workplace meetings and discussions
   • Team meetings are at ended on time
   • Own opinions are clear expressed and those of others are listened to without interruption
   • Meeting inputs are consistent with the meeting purpose and established protocols
   • Workplace interactions are conducted in a courteous manner
   • Questions about simple routine workplace procedures and matters concerning working conditions of employment are asked and responded to.
   • Meetings outcomes are interpreted and implemented
3. Complete relevant work related documents
   • Range of forms relating to conditions of employment are completed accurately and legibly
   • Workplace data is recorded on standard workplace forms and documents
   • Basic mathematical processes are used for routine calculations
   • Errors in recording information on forms/documents are identified and properly acted upon
   • Reporting requirements to supervisor are completed according to organizational guidelines

UNIT OF COMPETENCY : WORK IN TEAM ENVIRONMENT
UNIT CODE : 500311106

This unit covers the skills, knowledge and attitudes to identify role and responsibility as a member of a team.

1. Describe team role and scope
   • The role and objective of the team is identified from available sources of information
   • Team parameters, reporting relationships and responsibilities are identified from team discussions and appropriate external sources.
2. Identify own role and responsibility within team
   • Individual role and responsibilities within the team environment are identified.
   • Roles and responsibility of other team members are identified and recognized.
   • Reporting relationships within team and external to team are identified.
3. Work as a team member
   • Effective and appropriate forms of communications used and interactions undertaken with team members who contribute to known team activities and objectives.
   • Effective and appropriate contributions made to complement team activities and objectives, based on individual skills and competencies and workplace context.
   • Observed protocols in reporting using standard operating procedures.
   • Contribute to the development of team work plans based on an understanding of team’s role and objectives and individual competencies of the members.

UNIT OF COMPETENCY : PRACTICE CAREER PROFESSIONALISM
UNIT CODE : 500311107

This unit covers the knowledge, skills and attitudes in promoting career growth and advancement.

1. Integrate personal objectives with organizational goals
   • Personal growth and work plans are pursued towards improving the qualifications set for the profession
   • Intra- and interpersonal relationships is are maintained in the course of managing oneself based on performance evaluation
   • Commitment to the organization and its goal is demonstrated in the performance of duties
2. Set and meet work priorities
   • Competing demands are prioritized to achieve personal, team and organizational goals and objectives.
   • Resources are utilized efficiently and effectively to manage work priorities and commitments
   • Practices along economic use and maintenance of equipment and facilities are followed as per established procedures
3. Maintain professional growth and development
   • Trainings and career opportunities are identified and availed of based on job requirements
   • Recognitions are sought/received and demonstrated as proof of career advancement
   • Licenses and/or certifications relevant to job and career are obtained and renewed

UNIT OF COMPETENCY : DEVELOP CAREER AND LIFE DECISIONSUNIT OF COMPETENCY : PRACTICE  OCCUPATIONAL HEALTH AND SAFETY PROCEDURES
UNIT CODE : 500311108

This unit covers the outcomes required to comply with regulatory and organizational requirements for occupational health and safety.

1. Identify hazards and risks
   • Safety regulations and workplace safety and hazard control practices and procedures are clarified and explained based on organization procedures
   • Hazards/risks in the workplace and their corresponding indicators are identified to minimize or eliminate risk to co-workers, workplace and environment in accordance with organization procedures
   • Contingency measures during workplace accidents, fire and other emergencies are recognized and established in accordance with organization procedures
2. Evaluate hazards and risks
   • Terms of maximum tolerable limits which when exceeded will result in harm or damage are identified based on threshold limit values (TLV)
   • Effects of the hazards are determined
   • OHS issues and/or concerns and identified safety hazards are reported to designated personnel in accordance with workplace requirements and relevant workplace OHS legislation
3. Control hazards and risks
   • Occupational Health and Safety (OHS) procedures for controlling hazards/risks in workplace are consistently
     followed
   • Procedures for dealing with workplace accidents, fire and emergencies are followed in accordance with organization OHS policies
   • Personal protective equipment (PPE) is correctly used in accordance with organization OHS procedures and practices
   • Appropriate assistance is provided in the event of a workplace emergency in accordance with established organization protocol
4. Maintain OHS awareness
   • Emergency-related drills and trainings are participated in as per established organization guidelines and procedures
   • OHS personal records are completed and updated in accordance with workplace requirements

GLOSSARY OF TERMS

• Motorcycle – A two or three wheeled vehicle powered by a gasoline fed reciprocating internal combustion engine from 50 cm3 engine displacement and above.
• Small engine –  A stationary engine whose framework does not move when the engine operates. It may drive a variety of immobile equipment such as pumps and generators.
• 2-stroke engine – A 2-stroke, or 2-cycle engine is a type of internal combustion engine which completes a power cycle with two strokes (up and down movements) of the piston during only one crankshaft revolution.
• 4-stroke engine – A 4-stroke, or 4-cycle engine is a type of internal combustion engine which completes a power cycle with 4 strokes (up and down movements) of the piston during only one crankshaft revolution.
• Multi-cylinder engines – Is a reciprocating internal combustion engine with multiple cylinders.
• Fuel system – System responsible for the supply of fuel into the engine for combustion.
• Intake system – System responsible for the supply of air into the engine for combustion.
• Exhaust system – System responsible for the control and directs burned exhaust gases into the atmosphere.
• Lubrication system – System responsible for the continuous supply of oil during engine operation not only to prevent wear to moving parts of the engine and transmission but also to cool, remove impurities and to neutralize chemically active products of combustion in the engine.
• Cooling system – System responsible to maintain working temperature of the engine while in operation to prevent overheating and wear of engine parts.
• Clutch and Transmission system – System responsible to convert the power produced by the engine into the desirable torque needed by the rear wheel.
• Final Drive system – System responsible to transmit power from transmission gears to rear wheel
• Starting system – Electrical system responsible to turn the crankshaft in order to start the engine.
• Ignition system – Electrical system responsible to create a spark at the combustion chamber at the right moment to burn the air-fuel mixture inside.
• Lighting and signaling system – Electrical system responsible to operate the lighting and signaling devices mounted or integrated to the front, rear and sides of the motorcycle.
• Charging system – Electrical System responsible to maintain the charge in the motorcycle battery which provides the main source of electrical energy to supply lighting and other electrical devices such as horn.
• Steering system – System responsible to maneuver or change direction of the movement of the motorcycle.
• Suspension system – System responsible to keep the tires in contact with the road surface, to provide steering stability with good handling and to support the whole motorcycle and ensure comfort of the rider and passenger.
• Brake system – System responsible to slow-down or stop the motorcycle when it is moving.
• Basic tools – Common tools used to disassemble and assemble common machine parts.
• Special tools – Tools that are specially designed to enable disassembly and assembly of a particular part that is not possible with the use of basic tools. These tools are recommended to ensure quick service and correct maintenance.
• Measuring tools – Tools or instruments needed to measure length, width, height, diameter, depth, gaps, rotational speed, deflection, temperature, pressure, electrical current, voltage, resistance, etc.
• 5S – A basic housekeeping activity to create a safe working environment and to realize an atmosphere of productivity. The 5S’s stands for the acronym for the Japanese words – Seiri, Seiton, Seisou, Seiketsu and Shitsuke.